- Products and Services
- Alignment Systems for Rotating Machinery
- Shaft Alignment
- Shaft alignment tools
- ROTALIGN Ultra iS
Align like a pro!
Single-laser technology sensALIGN 7 incl. intelliSWEEP, intelliPASS and intelliPOINT measurement modes
intelliSWEEP: hundreds of measurement points, automatic evaluation of measurement quality and filtering of poor-quality points
intelliPASS: Convenient alignment of uncoupled shafts
Live Move: Simultaneous monitoring of machine corrections in vertical and horizontal directions at any sensor position
InfiniRange: Handles any amount of misalignment including extra-large detector
Optional expert modules for more alignment applications
Integrated Bluetooth module: no extra accessories required
Save measurement reports as PDF to a USB stick: no PC required
Find out more ...
The alignment platform for shaft and geometric applications
No matter whether it is a motor-pump set or turbomachinery trains, ROTALIGN Ultra iS is a highly versatile system made to handle alignment on all types of rotating machines. This best-of-breed laser alignment system will save you a lot of time and effort!
With intelliSWEEP, you only get the best measurement results under any external and environmental conditions. Using a number of quality factors such as vibration and backlash, poor-quality measurement points are automatically filtered out.
Live Move enables one-step machine adjustments through the simultaneous monitoring of machine corrections in both vertical and horizontal directions with the sensor at any angular position on the shaft. Not only does this save a lot of time and effort but it is also extremely useful in case of restricted access to predetermined shaft positions.
The modular system is easily configured with expert modules such as Vibration Acceptance Check, Live Trend for the monitoring of thermal growth, simultaneous multi-coupling measurement, RFID machine identification, and various geometric applications.
A class 1 Bluetooth module is integrated. PDF reports can be generated and directly saved from the system onto a USB stick. Our alignment software is used for preparing, analyzing, archiving measurement files and printing professional reports.
sensALIGN 7 Technology
The sensALIGN Series technology is based on the inherent PRUFTECHNIK single-laser technology providing highly precise measurement results and easiest mounting and measuring in the field. sensALIGN 7 sensors include two HD large position sensitive detectors (PSD) and MEMS inclinometers. Combined with the detector extension capability (InfiniRange), it is always possible to measure and document the initial alignment condition; no matter how big is the misalignment. Furthermore, this technology allows the simultaneous monitoring of the machine corrections in vertical and horizontal directions, starting from any angular position where the sensor comes to stop.
With sensALIGN 7, the door to the toughest alignment applications opens wide. Intelligent alignment features make it possible to approach complex alignments with serenity: intelliSWEEP filters out any poor measurement data due to difficult measuring conditions.
Whether it is a vertical pump, a turbomachine train or even a geometrical alignment, ROTALIGN Ultra iS will not let you down. All the best intelligent features are included: vertiSWEEP, Cardan Shaft, Live Trend, Live Move, Multicoupling Measure, Move and Live Trend.
ROTALIGN Ultra 3.12 including:
Shaft Alignment 3.11, Flatness 3.10, Straightness 3.10, Right Angle Check 3.10, Live Trend 3.10, Bore Alignment 2.40 and Hydropower 2.20
This is the latest available firmware for the ROTALIGN Ultra computer ALI 4.202 with the serial numbers 4321 3xxx (5th digit equal or superior to 3) for both ROTALIGN & sensALIGN measurement sensors/lasers.
A PRUFTECHNIK approved USB memory stick is required for the update. Please read the update instructions carefully before proceeding.
What’s new in ROTALIGN Ultra firmware version 3.12?
Bore application support for RS5 laser
ROTALIGN Ultra Shaft, Flatness, BORALIGN and Straightness Firmware 1.84
This is the latest available firmware for the ROTALIGN Ultra computer ALI 4.200 (blue faceplate).
The update includes Shaft version 1.26, Flatness version 1.20, BORALIGN version 1.11 and Straightness version 1.14. You need a usb-stick to update your device.
Need an update?
ALIGNMENT CENTER Software
ALIGNMENT CENTER is a Windows based software platform for all PRUFTECHNIK alignment instruments and applications.
It is the perfect solution to manage your sites, plants and machines in a common database and for preparing, analysing, organising and archiving your measurement files.
All alignment and measurement specifications including thermal growth compensation, alignment presets and tolerances are saved for future use. The files can be transferred from the PC to the instrument and vice versa.
The software generates professional colour reports including photos, logos and company-specific information.
Optional modules for more alignment power
Real-time measurement of machine positional changes
Monitor the actual process-related positional changes such as thermal growth
Continuous measurement of machine positional changes during operation
Accurate measurement of the actual thermal target values
Live display of horizontal and vertical coupling and feet values
Display the trend of horizontal and vertical coupling and feet values
Flexible definition of markers to indicate events during measurement
Bluetooth module for wireless data transmission between measurement sensor and computer
Alignment of hydro turbines with a flip
Time-saving solution for plumbness, runout and level measurements:
Fast identification of turbine alignment condition: shaft static plumbness, shaft runout and thrust bearing levelness
Precise, repeatable and documented measurements
Minimized human error impact
Integrated PDF reporting capability
High measurement quality through readings interpolation
Machine train and multiple coupling alignment
Simultaneous and continuous measurement of up to 5 couplings
Simultaneous Live correction of up to 6 machines
Wireless data transfer between the computer and the sensors
3D set-up screen for a clear view of the machines to be aligned
Different measurement modes are available for each individual coupling
Colour tolerance arrows assist user during machine corrections
ROTALIGN Cardan Shaft
With specially designed brackets and the cardan measuring method, the ROTALIGN Ultra iS allows cardan shafts to be aligned without removing the shaft.
No cardan shaft removal
Quick measurement setup
Save hours of work and manpower
Avoid crane use or rental and tricky manoeuvers in constrained spaces
High-quality measurement based on the actual rotation axis of the shaft
Improve safety of operators and assets
Laser alignment system with integrated vibration measurement
Make sure that your machines run without restrictions after alignment
The vibration check following the alignment ensures that the machine can be operated without restrictions.
No additional accessories are required with ROTALIGN Ultra iS.
External parameters can be entered into the ROTALIGN Ultra iS computer
Save, document and report vibration measurement results